High Pressure Testing Systems Installation, Commissioning with Operator Training

We provide and manage all the process and safety requirements required for the installation, commissioning and operator training of our high pressure testing systems and pressure equipment.

Our team of specialist engineers will be responsible for the manufacture and installation of every piece of pressure testing equipment that exits our premises.

Following the completion of a successful Factory Acceptance Test (FAT) by both parties; we disassemble the equipment dependent upon the operational requirements, ship to the customer’s site and re-assemble and/ or install it in-situ.

We employ experienced, specialist sub-contractors for the positioning and siting of the heavier pressure testing equipment.

Upon successful installation, the pressure equipment is re-tested and commissioned with a Site Acceptance Test (SAT) carried out. This ensures complete satisfaction with the operation of the pressure equipment before the project is signed off by the customer.

Basic and advanced training on how to operate the pressure testing equipment, including safety features and general advice which is conducted and documented with a certificate of competence for each trainee user. Both hard and electronic copies of all pressure testing operational and maintenance documentation are provided.

High Pressure Testing Systems and Equipment Factory Acceptance Test and Site Acceptance Test

All the elements that complete the full scope of supply; high pressure testing systems. high pressure testing vessels, automation control systems along with automated and manual fluid control systems and all other ancillary pressure equipment are inspected and/ or tested within a KW Designed Solutions factory acceptance test (FAT):

Certification
Documentation
Failure generation
Identification
Manual operation
Miscellaneous testing
Power up

Safety circuit testing
System I and O and system configuration
System preparation
Pressure test cycle creation
Pressure test cycle operation
Pressure test vessel preparation

Pressure System Delivery

We work closely with a number of trusted logistics companies; ensuring equipment is delivered safely to the customer’s site without fear of damage during transit.

With careful planning and the implementation of efficient packaging, we also ensure the most cost-effective method of transportation is used.

Pressure System Installation

Our team of specialist engineers possess the skills, experience, qualifications and equipment to ensure the offloading and final positioning of the systems we provide is conducted safely and efficiently; minimising disruption.

Prior to Installation, our appointed person will ensure adequate lifting equipment is available or ensure we provide it.

Pressure System Training and Certification

The operation, functionality and essential safety features of the pressure test equipment are all included as part of a 1-day training session; delivered by the KW Designed Solutions team. Upon completion of the training, each trainee is issued with a certificate of competence to satisfy quality management systems.

High Pressure Testing System Services and Maintenance

The safe operation, service and maintenance of any piece of pressure equipment, pressure vessel or pressure control system are essential to the efficient running of any organisation. It also ensures compliance with the Pressure Systems Safety Regulations (PSSR:2000) and the Provision and Use of Work Equipment Regulations (PUWER) 1992.

KW Designed Solutions offer various service agreements and preventative maintenance packages. This is not only available for new or used pieces of KW Designed Solutions pressure equipment but that of other manufacturers.

We also provide a 24hr emergency callout response and spare parts package, to ensure minimal downtime in the event of a breakdown or system leakage.

High Pressure Testing System Design Engineering and Simulation Analysis

We invest in our team of highly skilled senior and junior design engineers who possess unrivalled expertise in designing hyperbaric pressure testing systems in accordance with the latest pressure vessel design codes, safety regulations, EU directives and international standards.

Our experienced personnel use their knowledge of advanced sub-contract manufacturing processes including, forging, casting, machining, moulding, welding and fabrication, and surface treatment for cost-effective solutions.

KW design engineers comply with design codes across many sectors, oil and gas, subsea, marine, nuclear, aerospace, defence, automotive, pharmaceutical and sciences.

automated control system for pressure testing subsea components

High Pressure Testing Systems Installation, Commissioning and Training

Our experienced team of specialist electro-mechanical engineers perform qualification hydro tests on our hyperbaric systems and where appropriate witnessed by our notified body as required by the Pressure Equipment Directive.

Customers can witness the factory acceptance test both at our premises or remotely, followed by the hyperbaric test system’s installation and commissioning at the customer’s premises, including the final site acceptance test followed by basic and advanced operator training.

Pressure Testing Services and Maintenance

Our engineers perform overall equipment inspections to identify defects such as damaged parts, corrosion or leaks, review the system’s operation and performance against tolerances and specification as well as isolating and cleaning down the testing equipment.

Replace fluid cleanliness filters and seals and further identify and report any additional corrective or preventative actions needed.

We provide comprehensive service reports signed off by our qualified appointed engineers.

High pressure testing systems testing and inspection

Pressure Testing System and Equipment Inspection

KW Designed Solutions provide annual inspections in line with a written scheme of examination by our competent qualified engineers in accordance with PSSR:2000. This can be carried out with new or recertified hyperbaric testing systems including pressure vessels, test chambers, hydrostatic testing vessels, autoclaves, reactor vessels and sight glass window vessels and associated control systems.

High Pressure Testing System Design Engineering and Simulation Analysis

We invest in our team of highly skilled senior and junior design engineers who possess unrivalled expertise in designing hyperbaric pressure testing systems in accordance with the latest pressure vessel design codes, safety regulations, EU directives and international standards.

Our experienced personnel use their knowledge of advanced sub-contract manufacturing processes including, forging, casting, machining, moulding, welding and fabrication, and surface treatment for cost-effective solutions.

KW design engineers comply with design codes across many sectors, oil & gas, subsea, marine, nuclear, aerospace, defence, automotive, pharmaceutical and sciences.

Installation, Commissioning and Training

Our experienced team of specialist electro-mechanical engineers perform qualification hydro tests on our hyperbaric systems and where appropriate witnessed by our notified body as required by the Pressure Equipment Directive.

Customers can witness the factory acceptance test both at our premises or remotely, followed by the hyperbaric test system’s installation and commissioning at the customer’s premises, including the final site acceptance test followed by basic and advanced operator training.

Service and Maintenance

Our engineers perform overall equipment inspections to identify defects such as damaged parts, corrosion or leaks, review the system’s operation and performance against tolerances and specification as well as Isolating and cleaning down the testing equipment.

Replace fluid cleanliness filters and seals and further identify and report any additional corrective or preventative actions needed.

We provide comprehensive service reports signed off by our qualified appointed engineers.

Testing and Inspection

KW Designed Solutions provide annual inspections in line with a written scheme of examination by our competent qualified engineers in accordance with PSSR:2000. This can be carried out with new or recertified hyperbaric testing systems including pressure vessels, test chambers, hydrostatic testing vessels, autoclaves, reactor vessels and sight glass window vessels and associated control systems.

KWDS - Services - Testing & Inspection 600x600