Design Engineering and Simulation Analysis

We provide a first-class design engineering service, due to our high level of expertise. Our experience helps reduce high costs associated with an in-house design project; without cutting back on new product development, state-of-the-art technology and advanced innovation.

Our highly skilled design engineers possess a wealth of knowledge in electro-mechanical engineering principles and have access to the latest 3D CAD and Analysis software.

This enables us to provide solutions to the most complex of engineering problems; helping turn your ideas and vision into a profitable reality.

KWDS - Services - Right-Hand Image - Design Engineering & Simulation Analysis

Our highly skilled design engineers possess a wealth of knowledge in electro-mechanical engineering principles and have access to the latest 3D CAD and Analysis software.

This enables us to provide solutions to the most complex of engineering problems; helping turn your ideas and vision into a profitable reality.

Design Code Compliance Across Many Sectors:

Aerospace
Automotive
Defence
Marine
Nuclear
Oil & Gas
Pharmaceutical
Sciences
Subsea

Extensive Materials Knowledge:

Alloy steels
Carbon steels
Copper-based Alloys
Performance Plastics and Elastomers
Stainless steels and Exotic Alloys
Titanium

Specification of Advanced Sub-Contract Manufacturing Processes:

Casting
Forging
Machining
Moulding
Surface Treatment
Welding and Fabrication

Design and Build of Hi-Tech Electro-Mechanical Systems:

Fixtures and Test Equipment
Heating and Cooling Systems
Human Machine Interface Programming
Machinery
PLC Programming
Pneumatic and Hydraulic Control Systems
Safety Enclosures
Tooling

Latest Design, Development and Analytical Tools:

ANSYS Professional FEA
AutoCAD 2D
Enterprise Product Data Management
Siemens PLC/ HMI
SolidWorks 3D CAD

Full Turnkey Project Management, Technical Services and Quality Assurance:

Certification
Design Specifications
Feasibility Studies
ITP’s
Operation and Maintenance Procedures
Operational Support
Procurement
Project Planning and Scheduling
Resource Management
Testing Specifications and Procedures
Training

Design Engineering and Simulation Analysis

We invest in our team of highly skilled senior and junior design engineers who possess unrivalled expertise in designing hyperbaric pressure testing systems in accordance with the latest pressure vessel design codes, safety regulations, EU directives and international standards.

Our experienced personnel use their knowledge of advanced sub-contract manufacturing processes including, forging, casting, machining, moulding, welding and fabrication, and surface treatment for cost-effective solutions.

KW design engineers comply with design codes across many sectors, oil & gas, subsea, marine, nuclear, aerospace, defence, automotive, pharmaceutical and sciences.

automated control system for pressure testing subsea components

Installation, Commissioning and Training

Our experienced team of specialist electro-mechanical engineers perform qualification hydro tests on our hyperbaric systems and where appropriate witnessed by our notified body as required by the Pressure Equipment Directive.

Customers can witness the factory acceptance test both at our premises or remotely, followed by the hyperbaric test system’s installation and commissioning at the customer’s premises, including the final site acceptance test followed by basic and advanced operator training.

Service and Maintenance

Our engineers perform overall equipment inspections to identify defects such as damaged parts, corrosion or leaks, review the system’s operation and performance against tolerances and specification as well as Isolating and cleaning down the testing equipment.

Replace fluid cleanliness filters and seals and further identify and report any additional corrective or preventative actions needed.

We provide comprehensive service reports signed off by our qualified appointed engineers.

KWDS - Services - Service & Maintenance - 600x600

KWDS - Services - Testing & Inspection 600x600

Testing and Inspection

KW Designed Solutions provide annual inspections in line with a written scheme of examination by our competent qualified engineers in accordance with PSSR:2000.

This can be carried out with new or recertified hyperbaric testing systems including pressure vessels, test chambers, hydrostatic testing vessels, autoclaves, reactor vessels and sight glass window vessels and associated control systems.