High Pressure Testing System Design Engineering and Simulation Analysis

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We provide a first-class design engineering service, due to our high level of expertise. Our experience with designing high pressure testing systems helps reduce high costs associated with an in-house design project; without cutting back on new product development, state-of-the-art technology and advanced innovation.

Our highly skilled design engineers possess a wealth of knowledge in electro-mechanical engineering principles and use the latest 3D CAD and Analysis software.

This enables us to provide solutions to the most complex of engineering problems; helping turn your ideas and vision into a profitable reality.

KWDS - Services - Right-Hand Image - Design Engineering & Simulation Analysis

We provide a first-class design engineering service, due to our high level of expertise. Our experience helps reduce high costs associated with an in-house design project; without cutting back on new product development, state-of-the-art technology and advanced innovation.

Our highly skilled design engineers possess a wealth of knowledge in electro-mechanical engineering principles and have access to the latest 3D CAD and Analysis software.

This enables us to provide solutions to the most complex of engineering problems; helping turn your ideas and vision into a profitable reality.

KWDS - Services - Right-Hand Image - Design Engineering & Simulation Analysis

Design Code Compliance Across Many Sectors:

  • Aerospace
  • Automotive
  • Defence
  • Marine
  • Nuclear
  • Oil & Gas
  • Pharmaceutical
  • Sciences
  • Subsea

Extensive Materials Knowledge:

  • Alloy steels
  • Carbon steels
  • Copper-based Alloys
  • Performance Plastics and Elastomers
  • Stainless steels and Exotic Alloys
  • Titanium

Specification of Advanced Sub-Contract Manufacturing Processes:

  • Casting
  • Forging
  • Machining
  • Moulding
  • Surface Treatment
  • Welding and Fabrication

Design and Build of Hi-Tech Electro-Mechanical Systems:

  • Fixtures and Test Equipment
  • Heating and Cooling Systems
  • Human Machine Interface Programming
  • Machinery
  • PLC Programming
  • Pneumatic and Hydraulic Control Systems
  • Safety Enclosures
  • Tooling

Latest Design, Development and Analytical Tools:

  • ANSYS Professional FEA
  • AutoCAD 2D
  • Enterprise Product Data Management
  • Siemens PLC/ HMI
  • SolidWorks 3D CAD

Full Turnkey Project Management, Technical Services and Quality Assurance:

  • Certification
  • Design Specifications
  • Feasibility Studies
  • ITP’s
  • Operation and Maintenance Procedures
  • Operational Support
  • Procurement
  • Project Planning and Scheduling
  • Resource Management
  • Testing Specifications and Procedures
  • Training

High Pressure Testing System Design Engineering and Simulation Analysis

We invest in our team of highly skilled senior and junior design engineers who possess unrivalled expertise in designing hyperbaric pressure testing systems in accordance with the latest pressure vessel design codes, safety regulations, EU directives and international standards.

Our experienced personnel use their knowledge of advanced sub-contract manufacturing processes including, forging, casting, machining, moulding, welding and fabrication, and surface treatment for cost-effective solutions.

KW designed Solutions engineers comply with design codes across many sectors, oil & gas, subsea, marine, nuclear, aerospace, defence, automotive, pharmaceutical and sciences.

KWDS About Us Section - Design

High Pressure Testing System Design Engineering and Simulation Analysis

We invest in our team of highly skilled senior and junior design engineers who possess unrivalled expertise in designing hyperbaric pressure testing systems in accordance with the latest pressure vessel design codes, safety regulations, EU directives and international standards.

Our experienced personnel use their knowledge of advanced sub-contract manufacturing processes including, forging, casting, machining, moulding, welding and fabrication, and surface treatment for cost-effective solutions.

KW designed Solutions engineers comply with design codes across many sectors, oil & gas, subsea, marine, nuclear, aerospace, defence, automotive, pharmaceutical and sciences.

KWDS About Us Section - Design
automated control system for pressure testing subsea components

High Pressure Testing Systems Installation, Commissioning and Training

Our experienced team of specialist electro-mechanical engineers perform qualification hydro tests on our hyperbaric systems and where appropriate witnessed by our notified body as required by the Pressure Equipment Directive.

Customers can witness the factory acceptance test both at our premises or remotely, followed by the hyperbaric test system’s installation and commissioning at the customer’s premises, including the final site acceptance test followed by basic and advanced operator training.

High Pressure Testing Systems Installation, Commissioning and Training

Our experienced team of specialist electro-mechanical engineers perform qualification hydro tests on our hyperbaric systems and where appropriate witnessed by our notified body as required by the Pressure Equipment Directive.

Customers can witness the factory acceptance test both at our premises or remotely, followed by the hyperbaric test system’s installation and commissioning at the customer’s premises, including the final site acceptance test followed by basic and advanced operator training.

automated control system for pressure testing subsea components

Pressure Testing Service and Maintenance

Our engineers perform overall equipment inspections to identify defects such as damaged parts, corrosion or leaks, review the system’s operation and performance against tolerances and specification as well as isolating and cleaning down the testing equipment.

Replace fluid cleanliness filters and seals and further identify and report any additional corrective or preventative actions needed.

We provide comprehensive service reports signed off by our qualified appointed engineers.

High Pressure Testing Engineer
KWDS - Services - Testing & Inspection 600x600

Pressure Testing and Inspection

KW Designed Solutions provide annual inspections in line with a written scheme of examination by our competent qualified engineers in accordance with PSSR:2000.

This can be carried out with new or recertified hyperbaric testing systems including pressure vessels, test chambers, hydrostatic testing vessels, autoclaves, reactor vessels and sight glass window vessels and associated control systems.

Pressure Testing and Inspection

KW Designed Solutions provide annual inspections in line with a written scheme of examination by our competent qualified engineers in accordance with PSSR:2000.

This can be carried out with new or recertified hyperbaric testing systems including pressure vessels, test chambers, hydrostatic testing vessels, autoclaves, reactor vessels and sight glass window vessels and associated control systems.

KWDS - Services - Testing & Inspection 600x600
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